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Company: Petro-Canada Lubricants, Mississauga, Canada Company Description: Petro-Canada is one of Canada’s largest oil and gas companies, operating in both upstream and downstream sectors, in Canada and Internationally. We produce more than 350 innovative lubricants, specialty fluids and greases in a diverse range of industries – including the food industry, general manufacturing, power generation, transportation, mining, forestry, agriculture and plastics processing. Nomination Category: Products & Product Management Categories Nomination Sub Category: Best New Product or Service - Manufacturing
Nomination Title: Launch of PURITY FOOD GRADE LUBRICANTS WITH ANTIMICROBIAL EFFICACY
1. Tell the story about this nominated product or service (up to 500 words). Describe its functions, features, benefits, and sales results to date. You may include here hyperlinks to product photographs and data sheets. IMPORTANT: Begin each link with http://, and enclose each link in square brackets; for example, [http://www.youraddress.com]:
The food industry presents some unique challenges for lubricants. The demands of increasingly harsh operating environments and the stringent safety restrictions of lubricant composition are tough to balance in keeping equipment performance level high. But these are just the kinds of challenges that Petro- Canada thrives on. Petro-Canada is committed to supplying lubricants to the food industry to address requirements and challenges for today as well as looking forward. The performance of our PURITY* FG lubricants exceeds many conventional lubricants for lubrication requirements, a large scale improvement from where food grade lubricants were just two short decades ago.
To further build on product leadership and to address a growing concern in food plants around microbial growth in lubricants, in early 2007, Petro-Canada launched the PURITY* FG with MICROL*†. line. Featured in hydraulic and gear oils and food machinery grease, PURITY FG AW Hydraulic Fluid with MICROL, PURITY FG EP Gear Fluid with MICROL and PURITY FG FM Grease with MICROL all contain an antimicrobial preservative to protect the lubricant from deterioration, fouling and odour caused by microorganisms. This helps to maintain the lubricants in effective operating condition and achieves optimization of equipment performance.
Even before the introduction of anti-microbial lubricant protection, food processing machinery lubricants presented some unique challenges. Stringent regulations, harsh environmental conditions and rigorous plant operations require a well-designed food grade lubricant. Petro-Canada has established an excellent reputation in quality and performance with its PURITY industrial food grade line and with the addition of MICROL, a new level in lubricant product protection has been achieved.
MICROL is the first and only U.S. EPA registered antimicrobial preservative for lubricants with incidental food contact. These products also have the required industry credentials and fit perfectly in HACCP (Hazard Analysis and Critical Control Point) and GMP (Good Manufacturing Practice) plans.
PURITY FG with MICROL is the only food grade lubricants on the market that is fully compliant with both the U.S. Food and Drug Administration (FDA) and EPA regulatory requirements. The products are registered with NSF International (The Public Health and Safety Company) as an H1 lubricant (lubricants for incidental food contact), CFIA (Canadian Food Inspection Agency) as a lubricant (incidental food contact) and is permitted to be used in the preparation of Kosher and Halal food.
Development of a antimicrobial food grade lubricant line with a high degree of product efficacy while ensuring that all additives comply with FDA and that all materials are suitable to gaining approvals (EPA, NSF), along with suitability for preparation of Kosher and Halal foods meant that the development was a process that took over 4 years prior to the launch of the product in March 2007.
Petro-Canada sees the development, approvals and launch of this product as one more benchmark in showing our corporate responsibility to our communities’ health and safety – a cornerstone of our values.
2. List hyperlinks to any online news stories, press releases, product reviews, or other documents that support the claims made in the section above. IMPORTANT: Begin each link with http://, and enclose each link in square brackets; for example, [http://www.youraddress.com]:
Recent coverage of Purity FG Lubricants with Microl
http://www.petro-canada.ca/pdfs/IM8032e.pdf http://www.petro-canada.ca/pdfs/IM8033e.pdf http://www.petro-canada.ca/pdfs/IM8035e.pdf http://www.foodproductiondaily.com/news-by-product/news.asp?id=74924&id Cat=143&k=Petro-Canada--lubricants-grease http://www.meatnews.com/index.cfm?fuseaction=article&artNum=14306
3. Provide a brief (up to 100 words) biography about the leader(s) of the team that developed the nominated product or service:
Dr.Henry Sapiano
Dr. Sapiano received his Ph.D in Chemistry from the University of Windsor, Windsor, Ontario in 1979. As both Quality Control Manager and Chief Chemist with British Petroleum in the refinery at Oakville, Ontario, his duties included the assessment of refinery processes and their effect on the environment. In 1983, Dr. Sapiano took on the role of Production Control Manager for the newly created Petro-Canada.
In 1987, he joined Petro-Canada’s Lubricants Division as Base Stock and Additive Supply Manager and OEM Quality Accreditation Manager. Over the years, he added to his list of responsibilities with production and packaging scheduling and various purchasing, computer system and accounting responsibilities. During this time, he led the successful bid to be the first Ford Q1 registered supplier of automotive lubricants. As well he led the business development team to enable Petro-Canada to become a producer of pharmaceutical grade white oil.
Since 1992, Dr. Sapiano has led a team of researchers in the creation of specialty lubricants and greases in Research and Development. He is a member of NLGI and STLE. He is a recipient of Sheridan Park Research Association’s Technical Achievement Award in 2000 for development of a transformer oil. He received Petro-Canada’s Outstanding Contributor Award for the development of Purity FG food grade lubricants with Microl in 2007.
Leads on Dr. Henry Sapiano’s leadership team included: Dr. Inga Kuksis, Product Specialist – Specialty Fluids Nick Samman, Product Specialist – Grease Gamil Alhakimi – Analytical Chemist
Dr. Inga Kuksis
Dr. Kuksis is a Product Specialist for Petro-Canada's Purity Food Grade line of products. Her work involves product development and research, as well as technical and quality support for the Purity line of lubricants. She has had a number of responsibilities at Petro-Canada since joining in 1999 including heat transfer fluid and industrial synthetic gear fluid product development. Inga received her Ph.D. in Organometallic Chemistry from Queen's University in Kingston, Ontario and has several publications to her credit. Her BSc. in Chemistry and Human Biology is from the University of Toronto. A member of the Society of Tribologists and Lubrication Engineers, Inga has presented papers at both national and section meetings and works on the Education Committee for the Toronto Section STLE. In addition to her product responsibilities at Petro-Canada, Inga serves as both a quality and environmental auditor for Petro-Canada Lubricants.
Dr. Gamil Alhakimi
Received a B. Sc. and M.Sc in Organic Chemistry in 1990 from Martin Luther University, Germany. In year 1993 he received his Ph. D. in Organic Polymer Chemistry from Friedrich-Shiller University in Germany. After completing two years of Research fellow at the same university, he joined Ras Lanuf Oil and Gas as R&D group leader in1995 for four years. 2000-2002 he joint University of Toronto as post doctoral fellow.
Since 2002, he is working as analytical chemist/product specialist for Petro- Canada Lubricants. He is author of 17 scientific papers and 5 world and European patents. He acts as reviewer for Journal of Hazardous Materials and Journal of Photochemistry and Photobiology: A.
Dr. Nicolas Samman
Received a B. Sc. (Honours) in Chemistry in 1969, and a Ph. D in Chemistry in 1972 from Queen's University of Belfast, N. Ireland. After completing two years of post-doctoral research, he joined the Chemistry Dept. staff at the University of Zambia, Lusaka in 1974 for three years. 1978-1980 he was employed by the Hydrocarbon Research Centre, University of Alberta, Edmonton, Canada, to conduct research in the field of upgrading tar sand bitumen.
Since 1980, he has been involved in various research activities with Gulf Canada and now Petro-Canada Lubricants which include upgrading bitumen and residua, catalytic hydrotreating, development of long service life lubricants and development / marketing of greases. His current position is Manager, Grease Product Development. He is a member of the NLGI and STLE. He is the recipient of the NLGI Author Award in 1992 and the Chevron U.S.A. Award in 1996 and 2007.
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